DariTech, Inc. – Bedding Master Recovery System

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DariTech, Inc. – Bedding Master Recovery System

Cows • Land • Passion

About the Company:

DariTech was founded in 1990 and has grown to be a top to bottom dairy service and supply company worldwide. Taking what we’ve learned in the field, DariTech’s design team has developed a diversified product line that meets the needs of today’s modern dairies. DariTech’s ability to design and manufacture DariTech’s own components lets us personally ensure the quality of each product. DariTech’s equipment is built to be durable and functional not only today, but also for years to come. DariTech’s goal is to provide every customer with a long-term value for their investment.

About the Solution:

Scraped manure, or dewatered flush manure, is fed directly into an EYS Separator specially designed by DariTech to provide the ideal feedstock for the BeddingMaster, which is made up of manure solids at 35% dry matter. The separated solids are fed into the BeddingMaster by passing through the fixed opening in the entry end. DariTech's stationary ends that do not rotate with the drum increase throughput by over 50%, resulting in more bedding for less money.

The beauty of composting manure solids is that the aerobic bacteria which consume the organic matter are already in the solids, courtesy of the dairies’ cows. Once inside the BeddingMaster, the bugs proliferate as they finish the job begun in the cows’ stomachs. A blower pulls air through the drum, ensuring an ample air supply, which mixes with the solids that are tumbling from the rotation of the drum. Within just a few hours, the activity of the bacteria has brought the temperature to over 150°F where it stays as the material moves through the drum like a plug.

DariTech, Inc. 8540 Benson Rd. Lynden, WA USA 360-354-6900 Visit Company Website

Solution Type

  • Drum Composter / Bedding Recovery

Vendor

  • Consultant
  • Equipment Vendor
  • Service Provider

Product

  • Bedding
  • Energy
  • Fiber

Problem

  • GHG
  • Odor
  • Pathogens
  • Storage

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Solution Strengths, Weaknesses and Critical Indicators

Bedding Recovery Systems:

  • Conditions coarse manure fiber to improve the bedding characteristics
  • Most utilize in-vessel composter technology
  • Provides bacterial kill and material drying
  • Recovered manure solids require more bedding management than other high-quality bedding materials
  • Proven technology for storage reduction, odor control and pathogen reduction
  • This technology loses nitrogen to the atmosphere in the form of ammonia gas

Newtrient Comments/Opinions:

Bedding Recovery Systems:

  • Conditions coarse manure fiber to improve the bedding characteristics.
  • Most utilize in-vessel composter technology
  • Provides bacterial kill and material drying
  • Recovered manure solids require more bedding management than other high quality bedding materials
The Bedding Master Recovery System conditions the coarse, digested or undigested manure fibers recovered from a screw press solid-liquid separator to improve bedding characteristics. DariTech has numerous systems on US dairy farms and is a leader in this type of technology nationwide.  Successful users of recovered manure solids often add fresh bedding daily and rake the freestall multiple times each day to maintain cow comfort and animal health. DariTech has received the "Newtrient Recognized" designation as a leader in the area of effective bedding production form separated manure solids that reduce the costs of bedding and improve the economics of dairies that use their equipment.

Newtrient 9-Point Scoring Rating

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